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Sheet Metal and Painting

We design and manufacture sheet metal objects ranging in thickness from 1.2 to 20.0 mm and exterior press-formed products ranging in thickness from 1.2 to 3.2 mm. Extensive painting systems allow us to provide painting services ranging from primer to final coat.

Products

Storage box (black)

Structural/exterior part for use with construction machinery
We developed a locking switch and designed the sheet metal using press analysis.

CEM support

Structural part for use with construction machinery
We performed the sheet metal and welding work for the medium-thickness sheet structure and designed the mass-production jigs.

Cover

Exterior part for use with construction machinery
We can also manufacture parts with complex shapes.

Storage box

We are involved with press-formed parts from the development stage to implement designs that lower costs. We can also combine yellow and black colors.

Submersible enclosures

We also manufacture an extensive range of control panels. We can produce sheet metal parts in any shape.

Cover (with liners)

We can also perform assembly work, for example to apply sound-absorbing material and soundproofing sponge material.

Manufacturing Process

Design and development

Design and development

We have three Pro-Engineer 3D CAD systems and one Pro-Mechanica strength analysis software system, allowing us to offer services ranging from design based on customer specifications to development of new products. Our integrated production system, which uses 3D CAD modeling data, extends from design to manufacturing.

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Laser punching machine

Laser punching machine

Our AP100 network-capable automated programming system, which uses 3D CAD data, allows us to accommodate customer needs quickly while reducing the number of programming man-hours needed to complete a project.

Bending machine

Bending machine

Our bending machine, which incorporates a network-capable, high-precision hybrid drive system, features micrometer-order positioning accuracy, guaranteeing absolute quality.

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Automated welding robot

Automated welding robot
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Our automated welding robot can accommodate monthly production volumes of more than 2,000 products or parts. Our production system, which was designed in-house, can accommodate new product models with a high level of flexibility. The material-handling robot is a 160 kg mobile system, while the welding robot provides non-spatter, semi-automated welding capabilities.

3D measuring instrument

3D measuring instrument

Thanks to a new 3D measuring instrument, we are able to measure dimensions at locations and 3D curves that cannot be measured with conventional equipment, allowing us to promise customers robust levels of quality.

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Automated painting robot

Automated painting robot
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Our painting robot uses a labor-saving wet-on-wet method to apply final coats of yellow or black paint as well as primer undercoats. We’ve also installed equipment for zinc-phosphate for powder coating.

Mass-production assembly line

Mass-production assembly line

We build efficient mass-production assembly lines using either conveyor production or cell production methods based on the type of work being performed and the number of parts.

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Just in time

Just in time

We were among the first companies in our industry to offer just-in-time production in response to customer demand to have the volume and timing of production fine-tuned to their needs. We also operate a Distribution Center (with an area of 1,097 m2). Our ability to minimize inter-process inventory and eliminate opportunity loss helps us lower costs.

Specialized Products

Asphalt finisher cab
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Asphalt finisher cab

This asphalt finisher cab consists of a total of 250 parts. We handled the entire manufacturing process, from the structural sheet metal design and electrical design to enclosure assembly, wiring, and inspection.

Breaker panel for construction machinery
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Breaker panel for construction machinery

This breaker panel consists of a total of 20 parts. We can produce 2,000 of these electrical units for construction machinery per month.

Specialized Equipment

Development and endurance testing of functional parts

Development and endurance testing of functional parts

Automated testing systems built in-house are able to accommodate an extensive range of tests.

Drop endurance testing of products

Drop endurance testing of products

Pro-Mechanica analysis results are validated using actual products, aiding in the commercialization of developed products and allowing us to guarantee a reliable level of quality.

Press mold trials

Press mold trials

We can work with mold manufacturers to accommodate difficult mold shapes (the photo depicts a mold for an anti-slip part).

For more information

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